Energy-Saving Retrofit For Production Line Stirring Equipment
Energy-Saving Retrofit: Stirring Equipment Upgrade in a Production Line
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Before |
Asynchronous motor + belt and pulley system | After | Direct-drive system with integrated motor |
| 2.2 kW, one motor driving 5 loads. Total energy consumption over the same period: 332.6 kWh |
0.2 kW per unit, one motor per load. Total of 5 units. Cumulative energy usage: 261.9 kWh |
Energy Efficiency Verification |
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| saving rate: 21.26%. | ||||
Technical Summary
The original asynchronous motor system with a multi-pulley belt drive was replaced by permanent magnet synchronous motors with external rotors. Each load is now independently driven by a direct-drive motor.
Compared with the original system, the new configuration offers significant energy savings, simplified structure, reduced mechanical losses, and lower maintenance costs.